A solid, safe table saw is the cornerstone to any efficient job-site or worksite. Dewalt wants to close the gap on a cordless job site by introducing several cordless tools including a brand new table saw. We tested the Dewalt Flexvolt   8-1/4” table saw on our job site and in our shop and were impressed with its portability, versatility, performance and power.

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At the Dewalt media event I inquired whether an accessory power cord was in the making, so users could plug into a power outlet for AC current.  Having both options would be nice. The dual option would be handy on construction sites with no power.  On these sites contractors often compete with extension cords for a generator outlet.  Having a cordless option for these situations would be amazing, later on, when the house has power, you could plug in.

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Going through hybrid table saw reviews, you can tell that accuracy is a bit less compared to cabinet saws and contractor table saws. This is no surprise as the other two are large with lots of operating power. Hybrid table saws are lightweight and can be moved easily from one location to another. The working space on the tabletop is less and cannot accommodate large pieces. They’re also a lot more wallet-friendly.
With a maximum cut depth of 3.125 inches and a 32.5-inch rip capacity, the 10-inch blade of this DeWalt table saw handled all the relatively light-duty board ripping I needed from it, but I also tested it against a variety of plywood and other board sizes to assess its capability. The 15-amp motor is fairly standard for this contractor or job site level of table saw, and none of the boards I threw at it caused it to bind—good news, as binding is at best annoying and at worst dangerous.

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I tested both saws and found their performance similar, though thanks to the rolling stand, I was more likely to reach for the DeWalt. If you don’t value the stand, the SKILSAW packs a lot of power in a small form and is the preferred job site saw of several local contractors I know. If you’re a weekend warrior like me, you may value the stand enough to spend the extra money on the DeWalt.

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The first problem I had was trying to outfit some sort of “Y” and hose to tee off my main dust port and attach to the upper one (2-1/2″ to 1-1/4″ “Y’s” are not that common). Then, if the smaller hose on top doesn’t fall to the side, it interferes with the wood you’re trying to cut. After talking to the product manager it sounds like this detail evolved in Europe and found it’s way here. I’ve basically abandoned the upper port and just use the lower one. Cool idea, but it needs some serious redesign and/or an accessory to help make it easier to hook up.

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I only have two minor concerns with this saw but they are so small that this saw still gets a 5 star rating.  DEWALT could step up the game on the dust collection if they offer users an effective way of using the dust port on the blade guard. Maybe they offer an accessory splitter and hose package. My other concern is the plastic parts on the fence where it connects to the table. I suspect those parts could break when they are cold if you remove the fence and toss it in the trailer or back of your truck. Again, these are minor in comparison to the rest of the saw (food for thought on the next design).

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I only have two minor concerns with this saw but they are so small that this saw still gets a 5 star rating.  DEWALT could step up the game on the dust collection if they offer users an effective way of using the dust port on the blade guard. Maybe they offer an accessory splitter and hose package. My other concern is the plastic parts on the fence where it connects to the table. I suspect those parts could break when they are cold if you remove the fence and toss it in the trailer or back of your truck. Again, these are minor in comparison to the rest of the saw (food for thought on the next design).

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DEWALT’s recent release of three new job site table saws is capped off with the all new DWE7491RS. This 10″ job site table saw with roller stand is their premium offering. We recently also reviewed the DWE7480 and DWE7490X which were released with this saw. The DWE7491RS is very similar to the DWE7490X except that it has a larger rip capacity and a much nicer stand.

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The blade is adjustable from 0-45 degrees for a variety of bevel applications. This DeWalt Table Saw has a 15-amp motor for cutting hardwood and even pressure-treated lumber. This will let you make cuts to a depth of 3- 1/8 inches at 90 degrees and 2 – ¼ inches at 45 degrees. Other important features include a coated table surface and a metal roll cage to protect the tool. This weighs 45 pounds and therefore it is easy to lift and take to your workspace or at the worksite. 

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Prior to deploying the power loss reset feature there had been many job site horror stories of unattended table saws starting up upon power restoration.  Sometimes this restart caused material damage or personal injury.   This usually happened when the saw operator did not think to turn off the tool before walking away to go restore power. In the meantime, other people have leaned on, temporarily placed tools or even building materials on the saw, a blade spinning disaster waiting to happen.

I tested both saws and found their performance similar, though thanks to the rolling stand, I was more likely to reach for the DeWalt. If you don’t value the stand, the SKILSAW packs a lot of power in a small form and is the preferred job site saw of several local contractors I know. If you’re a weekend warrior like me, you may value the stand enough to spend the extra money on the DeWalt.

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The shark fin-style riving knife behind the blade keeps cut pieces from binding and causing kickback. The included push stick is useful when using thinner workpieces that don’t allow your hand to be at least 4 inches from the blade. The power button’s flip cover ensures that you only turn the blade on when you mean to, which is a welcome layer of safety. 

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Blades come in various types and sizes. There are rip blades for cutting along the wood grains, hollow ground blades ideal for various materials, crosscut blades suitable for smooth and precise cuts, and combination blades for that double up as blades for crosscutting and ripping. Depending on what you do the most, it’s necessary to choose the right blade type and size that will get the job done with the most ease.

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This particular Dewalt table saw is our choice for commercial use. It features a 15-amp motor, which has an amazing speed of 4800 rpm. So, if you’re looking for a saw that incorporates high torque and power, this is one you shouldn’t pass up. The high number of spins in a minute can rip through several types of woods, which is why this model is ideal for different types of applications.

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I tested both saws and found their performance similar, though thanks to the rolling stand, I was more likely to reach for the DeWalt. If you don’t value the stand, the SKILSAW packs a lot of power in a small form and is the preferred job site saw of several local contractors I know. If you’re a weekend warrior like me, you may value the stand enough to spend the extra money on the DeWalt.

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DEWALT’s recent release of three new job site table saws is capped off with the all new DWE7491RS. This 10″ job site table saw with roller stand is their premium offering. We recently also reviewed the DWE7480 and DWE7490X which were released with this saw. The DWE7491RS is very similar to the DWE7490X except that it has a larger rip capacity and a much nicer stand.

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The built-in stand sets this saw apart from competitors since it is actually quite stable out of the box and doesn’t require a custom stand or supports to combat vibration, which are often necessary with cheaper and lighter units. DeWalt sells a nearly identical saw with a less robust stand, and after viewing it in a big box store, I was glad to have this one.

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Further testing showed that the red “Stop” lever was the cause, not the power switch.  After turning on the saw, the red stop lever would drop too hard onto the stop button and turn the saw off.   After conferring with the product manager at Dewalt, it was determined that the red stop lever spring force was too high.  The units we tested was from a “manufacturing sample lot.”  MSL’s are the first time the plant does a big run of the product and Dewalt then has time to refine and make adjustments, before the tool goes to production.

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