Performance – The DWE7491RS performs very well. The rack and pinion fence rails are the key to this saws accuracy and overall performance. The fence is easy to adjust and stays parallel to the blade. The unique fence design rides on rails at both the front and back of the saw, eliminating the possibility of fence drift. This saw also comes with a miter gauge for cross-cutting. The miter gauge isn’t all that great but it gets the job done.

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The legs fold easily with an intuitive mechanism that feels well thought out, and the safety attachments stow away within the unit, reducing its form factor and allowing it to be tucked away in a corner when not in use. However, the unit does weigh 90 pounds, so if you’re going to be loading it in and out of a truck bed several times a day or needing to haul it up and down the stairs where the wheels can’t help you, you may want to look at a lighter job site saw that dispenses with the stand.
Prior to deploying the power loss reset feature there had been many job site horror stories of unattended table saws starting up upon power restoration.  Sometimes this restart caused material damage or personal injury.   This usually happened when the saw operator did not think to turn off the tool before walking away to go restore power. In the meantime, other people have leaned on, temporarily placed tools or even building materials on the saw, a blade spinning disaster waiting to happen.
A table saw is only as good as its blades. There are a variety of saw blades with varying diameter, arbor size, number of teeth, kerf size, speed, application, and material. Most common table saws use 10 or 12” saw blades with an average number of teeth at24 to 80. And when it comes to the material used, carbide and carbon steel are the most common however you will also find very strong diamond blades.

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With a maximum cut depth of 3.125 inches and a 32.5-inch rip capacity, the 10-inch blade of this DeWalt table saw handled all the relatively light-duty board ripping I needed from it, but I also tested it against a variety of plywood and other board sizes to assess its capability. The 15-amp motor is fairly standard for this contractor or job site level of table saw, and none of the boards I threw at it caused it to bind—good news, as binding is at best annoying and at worst dangerous.

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Further testing showed that the red “Stop” lever was the cause, not the power switch.  After turning on the saw, the red stop lever would drop too hard onto the stop button and turn the saw off.   After conferring with the product manager at Dewalt, it was determined that the red stop lever spring force was too high.  The units we tested was from a “manufacturing sample lot.”  MSL’s are the first time the plant does a big run of the product and Dewalt then has time to refine and make adjustments, before the tool goes to production.

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