DEWALT’s recent release of three new job site table saws is capped off with the all new DWE7491RS. This 10″ job site table saw with roller stand is their premium offering. We recently also reviewed the DWE7480 and DWE7490X which were released with this saw. The DWE7491RS is very similar to the DWE7490X except that it has a larger rip capacity and a much nicer stand.

Now I am supposed to box it up (an enormously difficult task in itself because how tightly it is packed), somehow pick up a 110lb 4′ x 3′ x 3′ box (with weak cardboard that tears if you use the included handles) on my own to put it into my vehicle, drive to the nearest store (an hour round trip), somehow get a 110lb 4′ x 3′ x 3′ box out of the vehicle, lug it into the store, wait in line to return it, then presumably wait while another one is shipped to me (the local store has none of these in stock).

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The roller stand that comes with the DWE7491RS is extremely effective and easy to use. One of my biggest concerns when buying a job site table saw is mobility and ease of set-up for one person. Weighing 90 lbs, saws like these can be a serious lifting hazard for one person. So having a mobile solution that allows a single worker to set this saw up is a hugely important issue for me and many other users.

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The legs fold easily with an intuitive mechanism that feels well thought out, and the safety attachments stow away within the unit, reducing its form factor and allowing it to be tucked away in a corner when not in use. However, the unit does weigh 90 pounds, so if you’re going to be loading it in and out of a truck bed several times a day or needing to haul it up and down the stairs where the wheels can’t help you, you may want to look at a lighter job site saw that dispenses with the stand.

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Further testing showed that the red “Stop” lever was the cause, not the power switch.  After turning on the saw, the red stop lever would drop too hard onto the stop button and turn the saw off.   After conferring with the product manager at Dewalt, it was determined that the red stop lever spring force was too high.  The units we tested was from a “manufacturing sample lot.”  MSL’s are the first time the plant does a big run of the product and Dewalt then has time to refine and make adjustments, before the tool goes to production.
The legs fold easily with an intuitive mechanism that feels well thought out, and the safety attachments stow away within the unit, reducing its form factor and allowing it to be tucked away in a corner when not in use. However, the unit does weigh 90 pounds, so if you’re going to be loading it in and out of a truck bed several times a day or needing to haul it up and down the stairs where the wheels can’t help you, you may want to look at a lighter job site saw that dispenses with the stand.

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Further testing showed that the red “Stop” lever was the cause, not the power switch.  After turning on the saw, the red stop lever would drop too hard onto the stop button and turn the saw off.   After conferring with the product manager at Dewalt, it was determined that the red stop lever spring force was too high.  The units we tested was from a “manufacturing sample lot.”  MSL’s are the first time the plant does a big run of the product and Dewalt then has time to refine and make adjustments, before the tool goes to production.

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