Got mine yesterday. Set it up. Cuts very fast. My concern is when I put a straight edge against the fence vertically, it only touches the fence at the top and bottom. There’s about a 0.025″ gap in the middle. Is this a concern for accuracy? I guess I could add a thin piece of hardwood to the face of the fence to make it more flat and perpendicular. I also don’t find an adjustment for the perpendicularity of the fence face to the table. Any thoughts?
The DeWalt doesn’t go above and beyond here but has some standard safety equipment as part of its Site-Pro Guarding System. The Blade Guard Assembly is a standard clear plastic set of guards that allows the wood to be fed to the blade but shields you from putting hands on the exposed blade in a slip. The guards will lock in a raised position when you need to see the blade—for example, when adjusting the blade height—which lessens the temptation to remove this safety feature when it’s in your way.

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Typically sold for around $600, the DeWalt isn’t exactly cheap, and you can find similar portable table saws for less. DeWalt itself has several other jobsite table saws for lower prices, though they either lack a stand or feature a flimsier one. However, if you value a sturdy stand and the ability to wheel the collapsed unit around, it’s easy to justify the modest extra expense for this saw.
DEWALT’s recent release of three new job site table saws is capped off with the all new DWE7491RS. This 10″ job site table saw with roller stand is their premium offering. We recently also reviewed the DWE7480 and DWE7490X which were released with this saw. The DWE7491RS is very similar to the DWE7490X except that it has a larger rip capacity and a much nicer stand.
DEWALT’s recent release of three new job site table saws is capped off with the all new DWE7491RS. This 10″ job site table saw with roller stand is their premium offering. We recently also reviewed the DWE7480 and DWE7490X which were released with this saw. The DWE7491RS is very similar to the DWE7490X except that it has a larger rip capacity and a much nicer stand. 

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The DEWALT DWE7491RS is a very good job site table saw. I’d even go so far as to say I think it’s the best overall job site + mobile stand option out there. This is a pretty bold statement considering I’ve been a huge fan of the Bosch saws for years. My assessment is based on the combination of power, quality build, cut capacity, and an effective mobile solution.

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The shark fin-style riving knife behind the blade keeps cut pieces from binding and causing kickback. The included push stick is useful when using thinner workpieces that don’t allow your hand to be at least 4 inches from the blade. The power button’s flip cover ensures that you only turn the blade on when you mean to, which is a welcome layer of safety. 

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I only have two minor concerns with this saw but they are so small that this saw still gets a 5 star rating.  DEWALT could step up the game on the dust collection if they offer users an effective way of using the dust port on the blade guard. Maybe they offer an accessory splitter and hose package. My other concern is the plastic parts on the fence where it connects to the table. I suspect those parts could break when they are cold if you remove the fence and toss it in the trailer or back of your truck. Again, these are minor in comparison to the rest of the saw (food for thought on the next design). 

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The DEWALT DWE7491RS is a very good job site table saw. I’d even go so far as to say I think it’s the best overall job site + mobile stand option out there. This is a pretty bold statement considering I’ve been a huge fan of the Bosch saws for years. My assessment is based on the combination of power, quality build, cut capacity, and an effective mobile solution.

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Smaller, portable table saw models have direct-drive motors that can operate on 120 V power to produce 2 HP. This is enough motor power to take on thinner materials. Table saws with more powerful motors are usually stationary saws that produce between 3 to 5 HP. Table saws with stronger motors rely on a belt drive to transfer the power from the motor to the blade and these operate on 240 V.
Going through hybrid table saw reviews, you can tell that accuracy is a bit less compared to cabinet saws and contractor table saws. This is no surprise as the other two are large with lots of operating power. Hybrid table saws are lightweight and can be moved easily from one location to another. The working space on the tabletop is less and cannot accommodate large pieces. They’re also a lot more wallet-friendly.

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Further testing showed that the red “Stop” lever was the cause, not the power switch.  After turning on the saw, the red stop lever would drop too hard onto the stop button and turn the saw off.   After conferring with the product manager at Dewalt, it was determined that the red stop lever spring force was too high.  The units we tested was from a “manufacturing sample lot.”  MSL’s are the first time the plant does a big run of the product and Dewalt then has time to refine and make adjustments, before the tool goes to production.

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