The DEWALT DWE7491RS is a very good job site table saw. I’d even go so far as to say I think it’s the best overall job site + mobile stand option out there. This is a pretty bold statement considering I’ve been a huge fan of the Bosch saws for years. My assessment is based on the combination of power, quality build, cut capacity, and an effective mobile solution.
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The DeWalt doesn’t go above and beyond here but has some standard safety equipment as part of its Site-Pro Guarding System. The Blade Guard Assembly is a standard clear plastic set of guards that allows the wood to be fed to the blade but shields you from putting hands on the exposed blade in a slip. The guards will lock in a raised position when you need to see the blade—for example, when adjusting the blade height—which lessens the temptation to remove this safety feature when it’s in your way.
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Further testing showed that the red “Stop” lever was the cause, not the power switch. After turning on the saw, the red stop lever would drop too hard onto the stop button and turn the saw off. After conferring with the product manager at Dewalt, it was determined that the red stop lever spring force was too high. The units we tested was from a “manufacturing sample lot.” MSL’s are the first time the plant does a big run of the product and Dewalt then has time to refine and make adjustments, before the tool goes to production.
The first problem I had was trying to outfit some sort of “Y” and hose to tee off my main dust port and attach to the upper one (2-1/2″ to 1-1/4″ “Y’s” are not that common). Then, if the smaller hose on top doesn’t fall to the side, it interferes with the wood you’re trying to cut. After talking to the product manager it sounds like this detail evolved in Europe and found it’s way here. I’ve basically abandoned the upper port and just use the lower one. Cool idea, but it needs some serious redesign and/or an accessory to help make it easier to hook up.
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Typically sold for around $600, the DeWalt isn’t exactly cheap, and you can find similar portable table saws for less. DeWalt itself has several other jobsite table saws for lower prices, though they either lack a stand or feature a flimsier one. However, if you value a sturdy stand and the ability to wheel the collapsed unit around, it’s easy to justify the modest extra expense for this saw.
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Todd Fratzel is the Editor of Tool Box Buzz and the President of Front Steps Media, LLC, a web based media company focused on the Home Improvement and Construction Industry.He is also the Principal Engineer for United Construction Corp., located in Newport, NH. In his capacity at United he oversees the Residential and Commercial Building Division along with all Design-Build projects.He is also the editor of Home Construction & Improvement.
Smaller, portable table saw models have direct-drive motors that can operate on 120 V power to produce 2 HP. This is enough motor power to take on thinner materials. Table saws with more powerful motors are usually stationary saws that produce between 3 to 5 HP. Table saws with stronger motors rely on a belt drive to transfer the power from the motor to the blade and these operate on 240 V.